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Building a Muzzleloader - Conclusion
This has been one ofthe most interesting projects I've ever done.
 More of this Course
• Page One: Intro
• Page Two: Fitting the Buttplate
• Page Three: Fitting the Lock
• Page Four: Fitting Barrel to Tang
• Page Five: Fitting Barrel and Tang to Stock
• Page Six: Installing Trigger Assembly
• Page Seven: Polishing and Fitting the Nose Cap
• Page Eight: Polishing and Fitting the Trigger Guard
• Page Nine: Fitting the Sights
• Page Ten: Inletting for Wedge Pin Plates
• Page Eleven: Sanding the Stock - Initial Sanding
• Page Twelve: Final Sanding & Patchbox
• Page Thirteen: Staining the Stock
• Page Fourteen: Polishing and Bluing
• Page Fifteen: Finishing the Stock

• Page Sixteen: The Tools I Used
• Page Seventeen: Conclusion
 Join the Discussion
Post your questions & comments on this project to the Hunting & Shooting Forum, and see what others have to say.
 
 Related Resources
• Black Powder Links
• Guns & Shooting Links
• Firearms Manufacturers Links
• Modern Muzzleloader Cleaning
 

I'll tell much of the story with photographs, so each page may be a bit slow to load. Click on any photo for a larger image.

Building this muzzleloading rifle from a kit has been one of the most interesting and rewarding projects I've ever undertaken. It's also been one of the most labor-intensive... not so much the building of the gun, but recording it all in these pages! This record of the project has taken many hours of my time, and I sincerely hope that others can benefit from my experience, and hopefully enjoy my commentary, to boot.

What I wound up with is a rifle that I wouldn't pay more than $150 for, if it were up for sale down at the corner store... yet I paid $100 for the kit, and put much more than $50 worth of my time into it. The difference is that it's mine, and it's something I built, and that makes it special.

Some folks may sneer at the light color of the stock, or the rounded edges on it, or the not-quite-blue finish on the barrel. They may snicker at how shooting it discolors the cold bluing near the nipple. That's fine -- I didn't build it to please anyone but me, and please me it does.

When I look at this gun, I see more than what most other folks would see. I see the rough, cobby parts in the broken package they came in. I see a bleached-looking chunk of roughly-cut maple that was formed into a beautiful stock. I see brass parts with mold marks galore, which now gleam when shined. I see a front sight that required an overhaul. And I see a gun that will shoot, and well!

Yep, I took it out and shot it yesterday, found out it does quite well with patched .490 round balls with 90 grains of FFFg powder behind them. Unless I get the time to work with some other projectiles between now and then, that's what I'll be shooting come muzzleloader season, praying that I cross paths with that same buck I missed last year. Until then, I'll smile every time I look at this rifle!

- Russ Chastain

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